Accelerating Discoveries: a Comprehensive Online Analytical System with Standardized Data Pipeline for CO2 Electroreduction
Alessandro Senocrate a c, Francesco Bernasconi a b, Peter Kraus a, Corsin Battaglia a b c d
a Empa-Swiss Federal Laboratories for Materials Science and Technology, CH-8600 Dübendorf, Switzerland
b ETH Zurich, Department of Materials Science, Switzerland, Switzerland
c ETH Zurich, Department of Information Technology and Electrical Engineering, Switzerland
d EPFL, School of Engineering, Institute of Materials
Proceedings of 24th International Conference on Solid State Ionics (SSI24)
Devices for a Net Zero World
London, United Kingdom, 2024 July 14th - 19th
Organizers: John Kilner and Stephen Skinner
Poster, Alessandro Senocrate, 049
Publication date: 10th April 2024

The electrochemical reduction of CO2 (eCO2R) is a promising way to convert detrimental CO2 emissions into sustainable fuels and chemicals, and thus to achieve a net zero or net negative carbon economy.1 Depending on catalyst type and reaction conditions, different gaseous and liquid products can be obtained during eCO2R, with their production rates significantly varying over time. Thus, for any catalytic performance analysis, it becomes key to be able to assess the product distribution online during eCO2R.2,3 However, while gaseous products are readily analyzed online by gas chromatography, liquid products are typically only assessed at the end of the reaction due to the lack of suitable automated liquid sampling and analysis methods. In addition, relevant reaction parameters such as CO2 flow rates, electrolyzer temperatures and flow pressures are seldom recorded, causing the loss of significant information on catalysts, electrodes, and electrolyzer behavior.

In this work, we overcome these issues by assembling a comprehensive analytical system coupling online gas and liquid product analysis by gas and liquid chromatography (leveraging a special automated liquid sampling valve) with electrochemical protocols that assess CO2RR performance, electrolyzer cell resistance and electrode surface area. In addition, we record CO2 volumetric flow rates, electrolyzer temperatures, as well as gas and liquid flow pressures.4 To rapidly and reproducibly handle the large and heterogeneous data volume obtained we implement a standardized data pipeline based on our own open-source software,5 which automatically parses the numerous different raw data files, composes a data set following FAIR practices,6 and post-processes and plots the data in a standard way. We validate this analytical system by carrying out eCO2R at 200 mA/cm2 on Cu gas diffusion electrodes, following the changes in selectivity with reaction time for > 12 gaseous and liquid products while recording volumetric flow rates, electrolyzer cell resistance, electrode surface area, electrolyzer temperatures and flow pressures. The modular nature of our analytical system, combined with the standardized data pipeline, allows us to freely increase the number and type of sensors used with minimal impact on the data analysis time, as well as to multiplex our analysis to 8 parallel electrolyzer cells, providing a deep understanding of the function of eCO2R catalysts, electrodes, and electrolyzers, and paving the way to accelerated discoveries.

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