Templated synthesis of a porous FeN5 electrocatalyst with high Fe utilization
Jesus Barrio a b, Angus Pedersen a b, Saurav Ch. Sarma b, Silvia Favero b, Mengjun Gong c, Chang-Xin Zhao d, Alain You Li b, Qiang Zhang d, Anthony Kucernak c, Maria-Magdalena Titirici b, Ifan E.L. Stephens a
a Department of Materials, Royal School of Mines, Imperial College London, South Kensington, Londres SW7 2AZ, Reino Unido, United Kingdom
b Department of Chemical Engineering, Imperial College Road, Imperial College Road, United Kingdom
c Department of Chemistry, Molecular Sciences Research Hub, Imperial College London, Wood Lane, 80, London, United Kingdom
d Department of Chemical Engineering, Tsinghua University, Haidian, China, 100084, China
Materials for Sustainable Development Conference (MATSUS)
Proceedings of Materials for Sustainable Development Conference (MAT-SUS) (NFM22)
#SusEnergy - Sustainable materials for energy storage and conversion
Barcelona, Spain, 2022 October 24th - 28th
Organizers: Tim-Patrick Fellinger and Magda Titirici
Contributed talk, Jesus Barrio, presentation 118
DOI: https://doi.org/10.29363/nanoge.nfm.2022.118
Publication date: 11th July 2022

Fe single atoms in nitrogen doped carbon materials (Fe-NC) have attracted plenty of attention during the last decades in the field of electrocatalysis for oxygen reduction and carbon dioxide conversion amongst others. In the cathode of proton exchange membrane fuel cells Fe-NC are the most promising solution to scarce and expensive Platinum-group-metal catalysts;[1] In CO2 reduction, they have achieved similar performance to that of nanostructured Au and Ag. However, their controlled synthesis and stability for practical applications remains challenging. Approaches to enhance their catalytic performance include increasing the loading of Fe single atoms, for example by decoupling high temperature pyrolysis and Fe coordination atoms, or enhancing the intrinsic activity of the FeNx sites through engineering of the coordination environment or by creation of dual atom catalysts.[2,3]

Currently, the utilization of Fe within these materials remains very low owing to the lack of C-N scaffolds that combine adequate micro- and mesoporosity. In this work we employ inexpensive 2,4,6-Triaminopyrimidine (TAP) with MgCl2.6H2O as porogen to prepare a highly porous N-doped carbon material.[4] The hydrogen bonding between nitrogen moieties of TAP and the water molecules of the Mg salt allows an optimal interaction during pyrolysis that leads to remarkable porosity in the nitrogen-doped material (~3300 m2 g-1) and very available N sites for Fe coordination. The subsequent low temperature Fe coordination results in a highly active O2 reduction to electrocatalyst with a mass activity 4.0 A g-1 at 0.8 VRHE in acid electrolyte. Additionally, the material shows near 100% Faradaic Efficiency for the CO2 reduction to CO (FEco = 93.5% at -0.55 V vs RHE) with one of the highest TOF reported up to date (4.5 s-1)

Aberration corrected high-angle annular dark field scanning transmission electron microscopy with energy dispersive x-ray spectroscopy of the catalyst confirms the solely atomic Fe and N distribution pre- and post-accelerated degradation tests. In-situ nitrite stripping reveals a high active site density of 2.54×1019 sites g-1; the remarkable porosity of the graphitic material and hierarchal structure ensures remarkably high electrochemical active site utilisation of 42%. Ex-situ X-ray absorption extended fine structure suggests the presence of penta-coordinated FeN5 sites, potentially enabling the stability of the active site for O2 and COreduction.[5]

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