THERMOSETTING POLYURETHANE RESIN AS EFFECTIVE ENCAPSULANT FOR FLEXIBLE PEROVSKITE SOLAR CELLS
Matteo Bonomo a b
a Department of Chemistry, NIS Interdepartmental Centre and INSTM Reference Centre, University of Turin, Via Gioacchino Quarello 15/a, 10135 Turin, Italy
b Department of Basic and Applied Science for Engineering, Via Antonio Scarpa, 10, 00185, Rome,Italy
c CHOSE (Centre for Hybrid and Organic Solar Energy), Department of Electronic Engineering, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
d Demak Polymers S.r.l., Strada del Cascinotto, 163, 10156 Torino, Italy
e Istituto di Scienza, Tecnologia e Sostenibilità per lo sviluppo dei Materiali Ceramici (ISSMC-CNR), Via Granarolo 64, 48018, Faenza, RA, Italy
Materials for Sustainable Development Conference (MATSUS)
Proceedings of MATSUS Spring 2025 Conference (MATSUSSpring25)
The claim for sustainable materials in long lasting application - #EmergingPV
Sevilla, Spain, 2025 March 3rd - 7th
Organizers: Matteo Bonomo, Luigi Angelo Castriotta and Francesca De Rossi
Oral, Matteo Bonomo, presentation 687
DOI: https://doi.org/10.29363/nanoge.matsusspring.2025.687
Publication date: 16th December 2024

Flexible perovskite solar cells (f-PSCs) have the potential to revolutionize various applications, including IoT, portable and wearable electronics, and space technology, where flexibility, conformability, lightweight design, and a high power-to-weight ratio are highly desirable. In addition to their impressive efficiency (reaching up to 25%[1]) f-PSCs offer several other advantages: they are fabricated using abundant materials through cost-effective solution-based processes [2]. However, even more than their rigid glass counterparts, the long-term stability of f-PSCs remains a challenge due to both intrinsic and extrinsic factors [3]. Effective encapsulation is crucial for ensuring durability by protecting the devices from external elements such as moisture, water, and oxygen, without compromising their flexibility. Thermosetting polyurethanes (PUs) emerge as promising encapsulants due to their chemical inertness toward the perovskite layer and their ability to cure at room temperature directly on the PSC [4]. Additionally, minor structural modifications in PU precursors can enhance flexibility, barrier properties, and transparency. This study demonstrates the successful use of a low-cost thermosetting PU resin for encapsulating 1 cm² f-PSCs. Two encapsulation approaches were explored: one where PU is applied solely to the back (in contact with the metal electrode) and another where PU is applied to both the back and the front (on the PET substrate). While maintaining device flexibility as proved by bending tests, the dual-layer encapsulation strategy significantly improves stability under high humidity conditions (relative humidity >75%), achieving a T80 lifetime of over 550 hours (23 days). This represents a substantial improvement compared to unencapsulated devices, which exhibit a T80 of only 6 hours.

This work has been funded by the Italian Space Agency (ASI) project, PEROSKY Perovskite and other printable materials for energy application in space (no. 2018-1-R.0). This project (in the person of M.B. and C.B.) has received funding from the European Union’s Horizon 2020 Research and Innovation Programme under grant agreement no. 826013 (IMPRESSIVE). This publication reflects only the author’s views and the European Union is not liable for any use that may be made of the information contained therein. D.G., M.B. and C.B. acknowledge sup-port from Project CH4.0 under the MUR program “Dipartimenti di Eccellenza 2023–2027” (CUP D13C22003520001). DG acknowledges Decreto-Legge 6 maggio 2021, n. 59 (PNRR) for funding the PhD scholarship.

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