Understanding the Mechanisms of Copper Catalyst Deactivation During Electrochemical CO₂ Reduction
Blaž Tomc a b, Marjan Bele a, Nejc Hodnik a b c
a National Institute of Chemistry, Hajdrihova ulica, Ljubljana, Slovenia
b University of Nova Gorica, Vipavska 11c, Ajdovscina, 5270, Slovenia
c Institute of metals and technology
Materials for Sustainable Development Conference (MATSUS)
Proceedings of MATSUS Spring 2025 Conference (MATSUSSpring25)
CO2 electrocatalysis for sustainable fuels and chemicals - #CATSUS
Sevilla, Spain, 2025 March 3rd - 7th
Organizers: Carlota Bozal-Ginesta and Alessandro Senocrate
Oral, Blaž Tomc, presentation 151
DOI: https://doi.org/10.29363/nanoge.matsusspring.2025.151
Publication date: 16th December 2024

Copper is unique among metals for its ability to reduce CO₂ to high-value products. Despite its often-considered noble nature, copper readily degrades during electrochemical CO₂ reduction (ECR). Through extensive experimental results, theoretical modeling, and literature data, the mechanisms behind copper degradation have been elucidated.1 A high-surface-area Cu catalyst exhibited significant changes in morphology and product selectivity over several hours under constant cathodic potentials relevant to ECR (-0.8 to -1.1 V vs. reversible hydrogen electrode). The formation of copper complexes with CO₂ reduction intermediates was identified as the main driving force behind this instability.

Our findings additionally suggest that these dissolved Cu species preferentially redeposit on sites with lower intermediate coverage, such as adsorbed CO (*CO). A dynamic equilibrium between dissolution and selective redeposition of these copper complexes drives morphological restructuring, leading to catalyst deactivation. This results in a shift in selectivity away from ECR towards hydrogen production during prolonged operation. The interconnected changes in nanoparticle size, crystallographic facet orientation, *CO coverage, and the CObridge vs. COatop ratio were proposed as the key factors contributing to catalyst deactivation.

To confirm the universality of this effect across copper-based catalysts, experiments on electrodeposited copper nanoparticles and copper foil were conducted, yielding similar trends. Understanding these processes is essential for developing strategies to mitigate instability and improve catalyst stability, addressing one of the critical barriers to the industrialization of ECR.

The authors would like to acknowledge the Slovenian Research and Innovation Agency (ARIS) programs P2-0393.

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