Nanosecond pulsed laser patterning and plastic injection moulding of organic photovoltaic modules
Paula Pinyol Castillo a b c, Nekane Lozano d, Aina López-Porta d, Enric Fontdecaba d, Mariano Campoy-Quiles b, Ignasi Burgués-Ceballos a
a EURECAT, Centre Tecnològic de Catalunya, Functional Printing and Embedded Devices Unit, Parc Científic TecnoCampus, Av. Ernest Lluch 36, 08302 Mataró, Spain
b Institut de Ciència de Materials de Barcelona (ICMAB-CSIC), Campus de la UAB, Bellaterra, Spain, 08193
c Department of Materials Science and Engineering, Barcelona East School of Engineering (EEBE), Technical University of Catalonia · BarcelonaTech (UPC), Av. d'Eduard Maristany 16, 08019, Barcelona, Spain
d EURECAT, Centre Tecnològic de Catalunya, Polymeric and Composites Processes Unit, Parc Tecnològic del Vallès, Av. Universitat Autònoma, 23, Cerdanyola del Vallès, Barcelona 08290, Spain
Materials for Sustainable Development Conference (MATSUS)
Proceedings of MATSUS Spring 2024 Conference (MATSUS24)
#MAPUP-OPV - Materials and Processes for the Scale-up of Organic Photovoltaics
Barcelona, Spain, 2024 March 4th - 8th
Organizers: Ignasi Burgués, Andreas Distler and Sergi Riera-Galindo
Poster, Paula Pinyol Castillo, 306
Publication date: 18th December 2023

With the last advances in the development of organic photovoltaics (OPV) focusing on increasing the power conversion efficiency, scalability, and stability, [1] it is important to explore high throughput, industrially relevant, manufacturing techniques that yield high profitability in production while preserving the key performance indicators attained at the laboratory scale. [2] For instance, the production of fully solution-processed OPV modules in roll-to-roll lines is well established in the field. [3] Similarly, short-pulse laser structuring is attracting increasing attention as a versatile tool for the generation of sub-cell interconnections in OPV modules, resulting in greater homogeneity and aesthetics. However, most of the reports on laser structuring of OPVs use expensive, femtosecond pulsed lasers. [4][5] In this work, we demonstrate geometrical fill factors of >95% using a low-cost, benchtop nanosecond pulsed laser.

Another novel aspect addressed in this study is how to enhance the value of OPV products to accelerate their market integration. Recently, we have showcased the feasibility of integrating an OPV module into a plastic component through industrial plastic injection molding. [6] In this work, we explore the use of the same nanosecond pulsed laser to introduce additional opto-mechanical functionalities onto the surface of in-mold OPVs. Our assessment focuses on replicating superhydrophobic, micro-textured surfaces to provide self-cleaning properties to in-mold OPV modules.

This work has received funding from the Spanish Ministry of Science and Innovation through the projects TED2021-129978A-I00 and PLEC2022-009323 and from the CERCA Programme of the Generalitat de Catalunya.

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