Colloidal ALD-grown metal-oxide encapsulation stabilizes copper nanoparticles during CO2RR
Petru Albertini a, Raffaella Buonsanti a
a Laboratory of Nanochemistry for Energy Research, Institute of Chemical Sciences and Engineering, Ecole Polytechnique Fédérale de Lausanne, Sion, CH-1950, Switzerland
Materials for Sustainable Development Conference (MATSUS)
Proceedings of MATSUS23 & Sustainable Technology Forum València (STECH23) (MATSUS23)
#e-FuelSyn - Electrocatalysis for the Production of Fuels and Chemicals
VALÈNCIA, Spain, 2023 March 6th - 10th
Organizers: Carla Casadevall Serrano and Julio Lloret Fillol
Oral, Petru Albertini, presentation 031
DOI: https://doi.org/10.29363/nanoge.matsus.2023.031
Publication date: 22nd December 2022

The electrochemical reduction reaction of CO2 (CO2RR) into valuable chemical products is foreseen as a promising lever to move from fossil to renewable energy with the benefit of closing the carbon look. Copper is a unique catalyst for this reaction as it generates products beyond CO, such as CH4 or C2H4. While polycrystalline copper is unselective, faceting copper at the nanoscale has proven to improve its selectivity while retaining attractive activity.1,2 However, its severe lack of stability during operation dramatically hampers its further use on the industrial scale. Indeed, Cu surfaces suffer from drastic restructuring which often results in a performance loss.3,4

Herein, we propose the encapsulation of Cu nanocatalysts with a thin amorphous oxide coating as one promising solution against their structural changes during CO2RR. Specifically, we utilize colloidal atomic layer deposition (c-ALD) to grow an alumina (AlOx) shell with tunable thickness around 7 nm copper spheres to form well-defined Cu@AlOx core@shell  structures. We find that the improved morphological stability of the Cu@AlOx is reached when full encapsulation is achieved. To understand the mechanisms behind the observed behavior, we correlate the shift in product distribution with observations from ex situ electron microscopy and operando X-ray absorption spectroscopy. Overall, this work offers the big opportunity to create stable Cu catalysts during CO2RR which is currently one of the most important challenges in the field.

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