Mitigating the amorphization of perovskite solar cells using alumina via atomic layer deposition
Mayank Kedia a b, Michael Saliba a b
a Institute of Energy Materials and Devices, Photovoltaics (IMD - 3), Forschungszentrum Jülich, Germany
b Institute for Photovoltaics, University of Stuttgart, Pfaffenwaldring 47, 70569, Stuttgart, Germany
Proceedings of Asia-Pacific Conference on Perovskite, Organic Photovoltaics&Optoelectronics (IPEROP25)
Kyoto, Japan, 2025 January 19th - 21st
Organizers: Atsushi Wakamiya and Hideo Ohkita
Oral, Mayank Kedia, presentation 031
Publication date: 4th October 2024

Atomic layer deposition of aluminum oxide (ALD-AlOx) layers has been extensively studied for stabilizing perovskite solar cells (PSCs) against environmental stressors, such as humidity and oxygen. [1,2,3] In addition, the ALD-AlOx layer acts as a protective barrier, mitigating the pernicious halide ion migration from the perovskite toward the hole transport interface. However, its effectiveness in preventing the infiltration of ions and additives from the hole-transport layer into perovskites remains insufficiently understood. Herein, we demonstrate the in-situ growth mechanism of a compact ultrathin (~0.75 nm) ALD-AlOx layer using in-situ ellipsometry and conductive-atomic force microscopy. Our result highlights the conformal growth of <1 nm of the ALD-AlOx layer follows the morphology of a triple-cation perovskite film over a large area. This promotes effective mechanical adhesion of the spiro-OMeTAD layer on top of the perovskite. The electronic and chemical structure of the ALD-AlOx is explored via in situ XPS  and reflective electron energy loss spectroscopy uncovering the underlying reasons for improved charge carrier collection between these two layers. Upon systematically investigating the layer-by-layer structure of the PSC stack, we discovered that ALD-AlOx also acts as a diffusion barrier layer for the degraded species from the adjacent transport layer into the perovskite. In addition to all protection capabilities, ALD-AlOx impedes the transition of crystalline perovskites to an undesired amorphous phase instead of a yellow delta phase. Consequently, the dual functionality (i.e., enhanced mechanical adhesion and diffusion barrier) of the ALD-AlOx protection enhanced the device performance from 19.1% to 20.5%, retaining 85% of its initial power conversion efficiency (PCE) compared to 10% for pristine devices after 180 days of shelf-aging, followed by 1000 min of maximum power point tracking under ambient conditions. In conclusion, our outdoor testing (ISOS-O-2 protocol) for 3000 hrs of our encapsulated devices shows the ALD-AlOx device maintains up to 85% of its initial as compared to 20% for the pristine devices. Finally, this study deepens our understanding of the mechanism of ALD-Al2O3 as a two-way diffusion barrier, highlighting the multifaceted role of buffer layers in interfacial engineering for the long-term stability of PSCs.

M.S. and M.K. thank Helmholtz Young Investigator Group FRONTRUNNER. M.S. and M.K. acknowledge the CERIC-ERIC Consortium for access to experimental facilities and financial support (proposal number 20232163).  M.K. and M.S. also acknowledge the VIPERLAB project financed by the European Union’s Horizon 2020 (grant agreement No.101006715). M.K. thanks Eugenia Zugasti and Javier Diaz Berrade from CENER, Spain, for their assistance during the MPPT measurements. M.K. also acknowledges Ludwig Marth from SENTECH for technical assistance during the ALD deposition. M.S. acknowledges the funding from ProperPhotoMile. Project ProperPhotoMile is supported under the umbrella of SOLARERA.NET co-funded by The Spanish Ministry of Science and Education and the AEI under Project PCI2020-112185 and CDTI Project IDI-20210171; the Federal Ministry for Economic Affairs and Energy based on a decision by the German Bundestag Projects FKZ 03EE1070B and FKZ 03EE1070A and the Israel Ministry of Energy with Project 220-11-031.  M.S. acknowledges funding from the European Research Council under the Horizon Europe Program (LOCAL-HEAT, Grant Agreement 101041809). M.S. acknowledges funding from the German Bundesministerium für Bildung and Forschung (BMBF), project “NETPEC” (01LS2103E).

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