Colloidal Ink Engineering for Slot-Die Processes to Realize Highly Efficient and Robust Perovskite Solar Modules
Sushil Sangale a, Sung-Nam Kwon a, Seok-In Na a
a Department of Flexible and Printable Electronics, LANL-JBNU Engineering Institute-Korea, Jeonbuk National University
Proceedings of International Conference on Hybrid and Organic Photovoltaics (HOPV25)
Roma, Italy, 2025 May 12th - 14th
Organizers: Filippo De Angelis, Francesca Brunetti and Claudia Barolo
Oral, Sushil Sangale, presentation 140
Publication date: 17th February 2025

Perovskite solar cells (PSCs) have emerged as a promising alternative to traditional silicon-based solar cells, but significant challenges persist in developing perovskite inks and scalable fabrication processes suitable for large-scale production. This study presents a novel approach to address these challenges by formulating colloidal inks that utilize toluene (TL) and chlorobenzene (CB) as co-antisolvents, enabling efficient PSC fabrication through a slot-die (SD) coating process. The engineered colloidal inks exhibit improved rheological properties, which enhance wettability and facilitate the formation of high-quality perovskite films. The presence of large colloidal structures, including α-cubic perovskite, δ-hexagonal perovskite, and intermediate transition phases, promotes heterogeneous nucleation while lowering the activation energy required for crystallization. This leads to superior crystal growth and improved film morphology. Additionally, the use of co-antisolvents strengthens the binding energy between formamidinium (FA) and PbI3 while weakening the coordination of dimethyl sulfoxide (DMSO), creating a thermodynamically favorable environment for perovskite crystallization. This colloidal strategy achieves devices with a maximum power conversion efficiency (PCE) of 21.32% and outstanding long-term stability, maintaining 77% of the initial efficiency over 10,115 hours. Furthermore, the scalability of this method is demonstrated through the fabrication of lab-scale minimodules with an efficiency of 20.26% and larger-area minimodules with 19.15% efficiency. These results provide critical insights into the interplay between ink composition, rheological behavior, film quality, crystallization kinetics, and overall device performance. This work highlights a scalable and efficient pathway for advancing the commercial viability of PSCs.

This work was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MSIT) (NRF-2021R1A2C2010353, RS-2023-00207836, and RS-2023-00246239) and the Korea Electric Power Corporation (CX72220014).

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