Next generation front sheet for organic photovoltaics
Patrick Schlenz a, Valentijn von Morgen b, Leopold Moimeaux c
a Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP, Germany, Winterbergstraße, 28, Dresden, Germany
b DuPont
c Asca SAS
International Conference on Hybrid and Organic Photovoltaics
Proceedings of International Conference on Hybrid and Organic Photovoltaics (HOPV23)
London, United Kingdom, 2023 June 12th - 14th
Organizers: Tracey Clarke, James Durrant and Trystan Watson
Poster, Patrick Schlenz, 047
Publication date: 30th March 2023

Organic photovoltaics (OPV) are very light weight and flexible and a high variety in free-form design is possible compared with silicon based technologies. The long-term durability of OPV-modules is a big challenge especially they must be particularly protected from moisture and UV radiation. To keep light weight and highly flexible properties in an OPV final product it is therefore, it is obvious to use flexible substrates as front and back sheets. To ensure the protective effect, it is necessary to coat these substrates with metal oxides.

In this article, the factors influencing water vapor permeation barriers are presented and a new type of PET substrate film is introduced. It has an ultra-clean and defect free surface, which is a requirement to achieve water vapor transmission rates of less than 1∙10-3 g/(m²d) by coating of thin oxide films. Here results of metal oxide single layers with less than 100 nm thickness, deposited in a reactive magnetron sputter process in a roll to roll coater are presented.

For OPV application a high UV and hydrolysis stabilization is required for the front sheet to realize a service life of up to 35 years.

Finally, a current interim status is shown of how the front sheet performs after several thousand hours under damp-heat conditions.

 

Parts of the presented results were developed within the EU project BOOSTER (grant agreement No 952911).

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