Design and development of all printable perovskite solar modules with 198 cm2 active area
Trystan Watson a, Francesca De Rossi a, Jenny Baker a, David Beynon a, Katherine Hooper a, Simone Meroni a, Zhengfei Wei a, Dave Worsley a, Daniel Williams a
a SPECIFIC, College of Engineering Swansea University, SPECIFIC, Baglan Bay Innovation Centre, Central Avenue, Baglan, Port Talbot, SA12 7AX, United Kingdom
International Conference on Hybrid and Organic Photovoltaics
Proceedings of International Conference on Hybrid and Organic Photovoltaics (HOPV18)
Benidorm, Spain, 2018 May 28th - 31st
Organizers: Emilio Palomares and Rene Janssen
Oral, Trystan Watson, presentation 174
DOI: https://doi.org/10.29363/nanoge.hopv.2018.174
Publication date: 21st February 2018

Perovskite solar cells based on an all printable mesoporous stack, made of overlapping titania, zirconia and carbon layers (C-PSC), represent a promising device architecture for both simple, low cost manufacture and outstanding stability. In this talk we will report on a breakthrough in the upscaling of this technology: a recent pilot scale trial of 20 screen printed A4 sized FTO-glass substrate perovskite modules, delivering power conversion efficiency (PCE) ranging from 3 to 7% at 1 sun on an unprecedented 198 cm2 active area.

The current fabrication process for a C-PSC is a highly manual and time consuming batch process designed on single monolithic devices. This work will introduce a number of engineering solutions to unlocking pilot scale manufacture; (i) overcoming long manufacturing times, reducing the total time from 3 hours to 30 seconds. (ii) replacing manual drop infiltration of the perovskite with a novel robotic method that enables large area, instantaneous and homogeneous deposition of perovskite droplets over the active area and finally (iii) enabling series connection and an increase in geometric fill factor of the modules using both mechanical and laser scribed interconnection processes.

The paper will also discuss the overall experience both good and bad of planning and delivering a pilot scale fabrication run of multiple perovskite modules.

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