Proceedings of International Conference on Hybrid and Organic Photovoltaics (HOPV18)
DOI: https://doi.org/10.29363/nanoge.hopv.2018.174
Publication date: 21st February 2018
Perovskite solar cells based on an all printable mesoporous stack, made of overlapping titania, zirconia and carbon layers (C-PSC), represent a promising device architecture for both simple, low cost manufacture and outstanding stability. In this talk we will report on a breakthrough in the upscaling of this technology: a recent pilot scale trial of 20 screen printed A4 sized FTO-glass substrate perovskite modules, delivering power conversion efficiency (PCE) ranging from 3 to 7% at 1 sun on an unprecedented 198 cm2 active area.
The current fabrication process for a C-PSC is a highly manual and time consuming batch process designed on single monolithic devices. This work will introduce a number of engineering solutions to unlocking pilot scale manufacture; (i) overcoming long manufacturing times, reducing the total time from 3 hours to 30 seconds. (ii) replacing manual drop infiltration of the perovskite with a novel robotic method that enables large area, instantaneous and homogeneous deposition of perovskite droplets over the active area and finally (iii) enabling series connection and an increase in geometric fill factor of the modules using both mechanical and laser scribed interconnection processes.
The paper will also discuss the overall experience both good and bad of planning and delivering a pilot scale fabrication run of multiple perovskite modules.