Plastic Dye-sensitized Cells Productive Making by Low-temperature TiO2 Spray Coating Method
Kosuke AOYAMA a, Masashi IKEGAMI a b, Tsutomu MIYASAKA b
a Peccell Technologies, Inc., 1614 Kurogane-cho, Aoba, Yokohama, Kanagawa, Japan
b Graduate School of Engineering, Toin University of Yokohama, Kurogane-cho 1614, Aoba-ku, Yokohama, 225-8503
International Conference on Hybrid and Organic Photovoltaics
Proceedings of 6th International Conference on Hybrid and Organic Photovoltaics (HOPV14)
Ecublens, Switzerland, 2014 May 11th - 14th
Organizers: Michael Graetzel and Mohammad Nazeeruddin
Poster, Kosuke AOYAMA, 354
Publication date: 1st March 2014

  Towards the roll-to-roll low-cost manufacture of dye-sensitized solar cells (DSSCs), use of transparent plastic conductive substrates is essential for module making.  Low-temperature coating method is a pre-requisite to fabricate a plastic photoelectrode. Here, robust flexibility of photoelectrode ensures high mechanical stability of the cells and modules.  In this study, we have developed a new TiO2 coating method for low temperature coating, which provides a simple formation process and realizes stable characteristic of TiO2 film as photoelectrode.  The basic process of low-temperature photoelectrode fabrication has been reported previously [1,2].  A single bar coating of the conventional low temperature paste usually produces a film with a thickness of only 5 μm while DSSCs made on glass substrate capable of high efficiency employ a TiO2 layer with 10–15 μm film thickness.  There has been an issue for film thickness adjustment.  There have been reported two types of TiO2 paste coating. One is a squeegee coating, which is a simple one-step process. The other is a spray coating combined with microwave treatment method, which produces a relatively tough photoelectrode [3].

  Here we have developed a low temperature TiO2 spray coating method to produce a tough TiO2 electrode of various thicknesses. It only requires heating under 150℃to dry and does not require additional steps like a microwave treatment, for example.  Characteristics of the low temperature TiO2 spray coating are listed below:

1.  TiO2 particle necking by dehydration reaction partly occurs during particle blowing from a spray nozzle to a substrate.

2.  After TiO2 particles attachment on the ITO surface of substrate was completed, the surface particles never flow out, which is different from squeegee coating.

3.  Film thickness is easily controlled by the number of coating.

4.  Coating TiO2 on a large area, for module fabrication, etc., is easily completed.

  In this presentation, we will discuss the advantage of low-temperature spray coating method and photoelectrochemical characterization of the DSSC photoelectrode.



[1] T.Miyasaka, Y.Kijitori, and M.Ikegami, Electrochemistry., 75, 2-12(2007). [2] Y.Kijitori, M.Ikegami, and T.Miyasaka, Chem. Lett., 36, 190-191(2007). [3] S.Uchida, M.Tomiha, H.Takizawa, M.Kawaraya, J.Photochem.Photobiol.A:chme., 164,93-96(2004).
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