Revolutionizing Water Electrolysis: A Membraneless Approach for Hydrogen Production
MohammadAli Zoljalali a, Richard Ahorsu a, Francesc Díaz a, Magdalena Aguiló a, Xavier Mateos a
a Department of Physical and Inorganic Chemistry, Universitat Rovira i Virgili, Campus Sescelades, N4 Block, C. Marcel·lí Domingo 1, 43007, Tarragona, Spain.
Proceedings of The Future of Hydrogen: Science, Applications and Energy Transition (H2Future25)
Production
Ibiza, Spain, 2025 May 5th - 7th
Organizers: Teresa Andreu, Bahareh Khezri and Jose Mata
Oral, MohammadAli Zoljalali, presentation 012
Publication date: 27th March 2025

Revolutionizing Water Electrolysis: A Membraneless Approach for Hydrogen

Abstract

Electrochemical hydrogen production from water and renewable energy is promising for decarbonization, but traditional alkaline electrolyzers face efficiency issues, while proton exchange membrane electrolyzers have high material and operating costs. Herein, we design a membraneless electrolyzer leveraging Tesla valve geometry and fluidic forces for efficient hydrogen generation, offering a cost-effective alternative to traditional membrane-based electrolyzers. The Tesla valve-based electrolyzer operates at a 30 mL h⁻¹ flow rate and 300 mA cm⁻² current density. this is the lowest  pumping power reported in the literature for the mentioned current density. Computational fluid dynamics (CFD) simulation validates its design, indicating how diodicty optimizes bubble separation and minimizes gas crossover. Notably, by utilizing the diodicity effect, the hydrogen production frequency increases by an average of 13% when the cathode is positioned in the lower channel. This work highlights the potential of integrating electrolyzer geometries and fluidic forces to enhance water splitting, paving the way for sustainable hydrogen production.

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