Aerosol-Assisted Chemical Vapour Deposition of 𝛂-Fe2O3, BiFeO3, and BiVO4 as effective Photoanodes for Photoelectrochemical Water Splitting
Charles Brown a b, Andrew Johnson a, Frank Marken a, Cameron Bentley b
a Department of Chemistry, University of Bath, Claverton Down, Bath BA2 7AY, United Kingdom
b School of Chemistry, Monash University, Victoria 3800, Australia
ECAT
Proceedings of Catalyst Design Strategies for Photo- and Electrochemical Fuel Synthesis (ECAT25)
Madrid, Spain, 2025 February 10th - 11th
Organizers: Marta Liras and Claudio Ampelli
Oral, Charles Brown, presentation 005
Publication date: 19th December 2024

Photoelectrochemical (PEC) water splitting shows promising potential for green hydrogen production. However, it currently lacks the technological readiness to allow commercialisation due to limitations in material performance, particularly in developing a scalable, efficient photoanode. 𝛂-Fe2O3 (Commonly known as Hematite), BiFeO3, and BiVO4 are all semiconductor photoanode materials with great potential due to their desirable bandgap sizes and positionings, yet they face issues to varying degrees with electron-hole recombination rates and slow charge transport1. Charge carrier dynamics are significantly influenced by a material's phase purity and morphology. Developing a scalable fabrication technique that promotes high phase purity and favourable morphology is therefore essential. Aerosol assisted chemical vapour deposition (AACVD) is a method of depositing semiconductor thin films that has had relatively little reporting in the field of PEC. Unlike other classes of chemical vapour deposition, AACVD does not require volatile precursors, thus allowing precursors to be more tailored towards producing highly efficient, specifically designed photoelectrodes2.

Herein, we report some of the first instances of depositing phase pure 𝛂-Fe2O3, BiFeO3, and BiVO4 via AACVD. A ‘Universal’ precursor approach was taken, in which a common ligand framework based upon an amino-tris alcohol was utilised on various metal centres. By aligning precursors at molecular level, complementary decomposition pathways could be achieved, enabling the development of dual-source precursors to deposit mixed metal oxides of high phase purity. Each precursor was synthesised under inert conditions, with their structure and purity confirmed via single-crystal X-ray diffraction, 1H NMR, 13C NMR, and elemental analysis. The suitability of each compound as an AACVD precursor was assessed using thermogravimetric analysis (TGA). By studying TGA results, our dual-source precursors were effectively matched together based on compatibility/overlap in decomposition pathway. All three materials were deposited on FTO substrate at a temperature <500oC, with subsequent annealing in air at 500-650oC. Compositional analysis of the films was carried out using powder X-ray diffraction, Raman spectroscopy, and energy dispersive X-ray spectroscopy. These techniques confirmed that in all cases, phase pure films of 𝛂-Fe2O3, BiFeO3, and BiVO4 were produced. Scanning electron microscopy revealed distinctive morphologies: 𝛂-Fe2O3 formed as nanoflakes, while BiFeO3 and BiVO4 grew as high-surface-area nanorods. Photoactivity was assessed by chopped-light linear scanning voltammetry, with the films displaying impressive activity compared to previous reporting’s for the same materials. Most notably, BiVO4 achieved a photocurrent density of 1.25 mA.cm⁻² at 1.23 VRHE, the highest photoactivity reported to date for BiVO4 films synthesized via AACVD. These results suggest that the high phase purity and optimised morphologies of AACVD-derived photoanodes enhances charge carrier dynamics, leading to improved PEC performance.

We gratefully acknowledge the financial support from the Institute of Sustainability and Climate change at Bath University, and their joint Bath-Monash PhD programme.

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